Manufacturing and exporting high-quality apparel since 2015 — outerwear, jackets, soft shells, sportswear, sweatshirts, joggers, shorts and underwear for men, women and children.
A fully compliant, highly adaptable production hub driven by a skilled workforce
K.A. Design Wear Limited has been manufacturing and exporting high-quality apparel since 2015. Starting as a mid-sized facility in Tongi, Gazipur, we have evolved into a fully compliant, highly adaptable production hub driven by a skilled workforce.
Though we maintain a boutique scale compared to Bangladesh’s mega-factories, our dedication to exceptional quality remains our greatest strength. We work extensively with specialized materials like polar and micro-fleece, TC/CVC, recycled fabrics, and bonded polyester blends.
Learn More About UsFrom technical outerwear to everyday sportswear — plus in-house accessories and trims.
Padded, quilted, down-filled and waterproof jackets
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Bonded soft shells with sealed seams
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Polar and micro-fleece, hoodies and sweatshirts
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Track jackets, jerseys, tees and team kits
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Joggers, sweat shorts and swim shorts
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Elastic, tapes, drawstrings, thread and labels
View products8 more lines have been added to our previous 12 to increase capacity. We now have 20 lines and the capacity to produce 23,300 pcs of garments per day.
This significant increase in production capacity allows us to meet growing customer demands more efficiently and ensure timely delivery of our high-quality garments. Our team is committed to maintaining exceptional standards, and with this expansion, we are poised to explore new opportunities in the market.
A boutique-scale factory with the capability of a much larger one — and a dedication to quality that is our greatest strength.
A fully compliant, highly adaptable production hub driven by a skilled workforce.
20 production lines with the capacity to produce 23,300 pieces of garments per day.
Polar and micro-fleece, TC/CVC, recycled fabrics and bonded polyester blends.
APW welt-pocket machines, 12 seam sealing machines, down filling and automatic knife cutters.
Automated trimming, pressing and quality checks on the line to cut errors and speed up delivery.
Elastic, tapes, drawstrings, sewing thread, labels and embroidery made within our group.
Order quantity by month across our AW25, SS26 and AW26 seasons.
Utilization peaked in May 2025 (34.65%) and dropped to nearly zero by September 2025 as the season ended.
Showed a steady climb from August 2025, peaking in October 2025 at 30.93%.
Displayed strong growth in early 2026, maintaining utilization above 29% from March through June.
The full order-to-export process — the standard industry flow this fits into.
A buyer (brand/importer) sends a tech pack, design, and target price/quantity. The factory’s merchandising team reviews feasibility and fabric/trim sourcing.
Factory costs fabric, trims, labor, and overhead to give the buyer a per-piece price (FOB usually). Negotiation happens here.
Several rounds — proto sample → fit sample → size-set sample → pre-production (PP) sample — until the buyer approves.
Buyer issues a PO with style, quantity, sizes/colors, price, and ship date. Often backed by an L/C or T/T payment terms.
Merchandising books a production slot, raw materials are ordered, and a Time & Action (T&A) calendar is set against the ship date.
Fabric is spread and cut using band knife/straight knife/lay-cutting machines; cut panels are bundled and numbered.
Panels move through our 20 sewing lines — each operator handling one operation until garments come off the line complete.
Inspectors check construction quality while sewing is still running, catching defects early.
Thread trimming/sucking, steam pressing/ironing, spot removal, then a 100% metal detector pass.
A second formal inspection once half the order is finished and packed.
Often done against AQL 1.0–4.0 standards, sometimes with the buyer’s own QC or a third-party agency physically present.
Folding, polybagging, barcoding/labeling per buyer specs, then cartooning and palletizing.
The factory maintains its Sedex/amfori/OEKO-TEX/GRS standing — buyers often require a valid audit on file before placing the order.
Commercial invoice, packing list, Certificate of Origin, EPB paperwork, and a Bill of Lading/Airway Bill are prepared.
Goods ship FOB/CIF as agreed; buyer or their nominated forwarder takes it from the Bangladesh port onward.
With day and night operations aligned across categories, production remains adaptable in scale and stable in rhythm, enabling seamless execution from specialized runs to high-volume programs.
Social compliance, quality, chemical safety and sustainability.
We specialize in men’s, women’s, and children’s apparel, producing a wide range of goods, including outerwear, jackets, soft shells, sportswear, sweatshirts, joggers, shorts, and underwear.
We work extensively with specialized materials like polar and micro-fleece, TC/CVC, recycled fabrics, and bonded polyester blends.
Learn More About UsHouse #18/2, Plot #782/1156, Tilargati, Sataish, Tongi, Gazipur–1712, Bangladesh
Sun – Thu, 9:00 AM – 6:00 PM (GMT+6)
Get a custom quotation for your garment requirements. Our team will respond within 24 hours.
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