20 production lines running
23,300 pcs capacity per day
Exporting since 2015

100% export-oriented
garments
manufacturer

Manufacturing and exporting high-quality apparel since 2015 — outerwear, jackets, soft shells, sportswear, sweatshirts, joggers, shorts and underwear for men, women and children.

🏭 FACTORY PULSE
KEY BUYERS
IN
Intersport
Jackets · Fleece · Tees · Shorts
✓
RG
Regatta Great Outdoors
Soft shells · Padded & insulated jackets
✓
UM
Umbro
Track jackets · Joggers · Shorts
✓
PRODUCTION FLOWIn-line finishing
CuttingSewingFinishingPacked
CAPACITYPer day
23,300 pcs garments
20 production lines
Since 2015
LINES↗ 12 → 20

Production capacity at scale

A fully compliant, highly adaptable production hub driven by a skilled workforce

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0
Pieces produced per day
🧵
0
Production lines
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0
Manufacturing & exporting since
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Global business partners
Trusted by global brands

Our Business Partners

K.A. Design Wear Ltd factory
About the Company

High-quality apparel since 2015

K.A. Design Wear Limited has been manufacturing and exporting high-quality apparel since 2015. Starting as a mid-sized facility in Tongi, Gazipur, we have evolved into a fully compliant, highly adaptable production hub driven by a skilled workforce.

Though we maintain a boutique scale compared to Bangladesh’s mega-factories, our dedication to exceptional quality remains our greatest strength. We work extensively with specialized materials like polar and micro-fleece, TC/CVC, recycled fabrics, and bonded polyester blends.

Learn More About Us
What We Make

Apparel for men, women & children

From technical outerwear to everyday sportswear — plus in-house accessories and trims.

Capacity Growth

New line expansion

8 more lines have been added to our previous 12 to increase capacity. We now have 20 lines and the capacity to produce 23,300 pcs of garments per day.

This significant increase in production capacity allows us to meet growing customer demands more efficiently and ensure timely delivery of our high-quality garments. Our team is committed to maintaining exceptional standards, and with this expansion, we are poised to explore new opportunities in the market.

New line expansion
Why K.A. Design Wear

Why buyers choose us

A boutique-scale factory with the capability of a much larger one — and a dedication to quality that is our greatest strength.

✅

Fully compliant

A fully compliant, highly adaptable production hub driven by a skilled workforce.

📈

Capacity to scale

20 production lines with the capacity to produce 23,300 pieces of garments per day.

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Specialized materials

Polar and micro-fleece, TC/CVC, recycled fabrics and bonded polyester blends.

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Advanced machinery

APW welt-pocket machines, 12 seam sealing machines, down filling and automatic knife cutters.

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In-line finishing

Automated trimming, pressing and quality checks on the line to cut errors and speed up delivery.

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In-house accessories

Elastic, tapes, drawstrings, sewing thread, labels and embroidery made within our group.

Workflow

Order Placement Chart

Order quantity by month across our AW25, SS26 and AW26 seasons.

AW25 SS26 AW26
0 50,000 100,000 150,000 200,000 Jan-25 Feb-25 Mar-25 Apr-25 May-25 Jun-25 Jul-25 Aug-25 Sep-25 Oct-25 Nov-25 Dec-25 Jan-26 Feb-26 Mar-26 Apr-26 May-26 Jun-26 Jul-26

AW25

Utilization peaked in May 2025 (34.65%) and dropped to nearly zero by September 2025 as the season ended.

SS26

Showed a steady climb from August 2025, peaking in October 2025 at 30.93%.

AW26

Displayed strong growth in early 2026, maintaining utilization above 29% from March through June.

From Inquiry to Export

How an order is processed

The full order-to-export process — the standard industry flow this fits into.

1

Buyer inquiry & sourcing

A buyer (brand/importer) sends a tech pack, design, and target price/quantity. The factory’s merchandising team reviews feasibility and fabric/trim sourcing.

2

Costing & quotation

Factory costs fabric, trims, labor, and overhead to give the buyer a per-piece price (FOB usually). Negotiation happens here.

3

Sampling

Several rounds — proto sample → fit sample → size-set sample → pre-production (PP) sample — until the buyer approves.

4

Order confirmation & PO

Buyer issues a PO with style, quantity, sizes/colors, price, and ship date. Often backed by an L/C or T/T payment terms.

5

Production planning

Merchandising books a production slot, raw materials are ordered, and a Time & Action (T&A) calendar is set against the ship date.

6

Cutting

Fabric is spread and cut using band knife/straight knife/lay-cutting machines; cut panels are bundled and numbered.

7

Sewing

Panels move through our 20 sewing lines — each operator handling one operation until garments come off the line complete.

8

In-line QC (10% checkpoint)

Inspectors check construction quality while sewing is still running, catching defects early.

9

Finishing

Thread trimming/sucking, steam pressing/ironing, spot removal, then a 100% metal detector pass.

10

Mid-line QC (50% checkpoint)

A second formal inspection once half the order is finished and packed.

11

Final inspection (100%)

Often done against AQL 1.0–4.0 standards, sometimes with the buyer’s own QC or a third-party agency physically present.

12

Packing

Folding, polybagging, barcoding/labeling per buyer specs, then cartooning and palletizing.

13

Compliance & social audits

The factory maintains its Sedex/amfori/OEKO-TEX/GRS standing — buyers often require a valid audit on file before placing the order.

14

Documentation & export

Commercial invoice, packing list, Certificate of Origin, EPB paperwork, and a Bill of Lading/Airway Bill are prepared.

15

Shipment

Goods ship FOB/CIF as agreed; buyer or their nominated forwarder takes it from the Bangladesh port onward.

Capacity & Capability

Operational Framework

With day and night operations aligned across categories, production remains adaptable in scale and stable in rhythm, enabling seamless execution from specialized runs to high-volume programs.

Total Workforce

  • Office: 9 (Manager, Merch, Dyeing, Designer, Accounts, Messenger, Office Boy)
  • Engineering: 2 (Elec. Eng. Exec & Jr.)
  • Store: 9 (Store Exec, QC, Loader, Drivers)
  • Factory: 24 (Technicians, Operators, Sewing Thread, 5 helpers)

Optimized Output

  • Elastic: 6,000–40,000+ yards/day
  • Tape: 7,200–10,000 yards/day
  • Drawstring: 2,400–12,000 yards/day
  • Sewing thread: ~2,300 cones/day
Compliance

Standards we work to

Social compliance, quality, chemical safety and sustainability.

Sedex amfori ICS Higg Index ISO 9001:2015 OEKO-TEX Global Recycled Standard RMG Sustainability Council
View Certifications

Specialists in outerwear & sportswear

We specialize in men’s, women’s, and children’s apparel, producing a wide range of goods, including outerwear, jackets, soft shells, sportswear, sweatshirts, joggers, shorts, and underwear.

We work extensively with specialized materials like polar and micro-fleece, TC/CVC, recycled fabrics, and bonded polyester blends.

Learn More About Us

Our business partners

  • Intersport
  • Regatta
  • Umbro
  • Reebok
  • Sportisimo
  • Sol’s
  • OLA
  • Alpine Pro
  • raw.group
  • Foodora
  • Dare 2B
  • Home Bargains
Visit Us

Find K.A. Design Wear

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Office

House #18/2, Plot #782/1156, Tilargati, Sataish, Tongi, Gazipur–1712, Bangladesh

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Phone / WhatsApp

+8801746-600972

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Working Hours

Sun – Thu, 9:00 AM – 6:00 PM (GMT+6)

Request Quotation

Ready to start your order?

Get a custom quotation for your garment requirements. Our team will respond within 24 hours.

Request Quotation